1xxx Serious Aluminum Alloy Tubes

1xxx Serious Aluminum Alloy Tubes, a high-quality metal product independently developed and produced by Shanghai Perfect Industry Co.,Ltd., are pure aluminum-based tubes. The core advantage of this series lies in its high aluminum purity (usually above 99.0%), which endows the tubes with outstanding ductility, excellent electrical and thermal conductivity, and superior corrosion resistance. Additionally, they possess good formability and weldability, making them a preferred choice in numerous scenarios requiring high purity and reliable performance across industrial production and civilian use.

Examples

Case Study: 1050 Aluminum Tubes for Electrical Equipment Conductors

Client: A Japanese electrical equipment manufacturer

Challenge: The client was developing high-performance electrical equipment (transformers, power distribution cabinets) and required tubing that could serve as conductors, ensure efficient electrical conductivity, resist corrosion in various working environments, and be easily formed into complex shapes. Conventional copper tubes were costly and heavy, while other alloy tubes lacked the required electrical conductivity and corrosion resistance.

Solution: Selected 1050-H14 aluminum tubes—a high-purity 1 series grade designed for excellent electrical conductivity and formability. The H14 temper (cold-worked and partially annealed) provides good tensile strength (110-130 MPa) and exceptional electrical conductivity (≥62% IACS). The tubes were produced with a smooth, clean surface to ensure reliable electrical contact and easy welding.

Implementation & Results:

•Electrical performance tests confirmed that the 1050 aluminum tubes achieved electrical conductivity of 63% IACS, meeting the client’s strict requirements for conductor efficiency.

•Field testing on electrical equipment showed the tubes maintained stable performance in humid, high-temperature, and corrosive environments for 8,000+ operating hours without failure, reducing maintenance costs by 30% compared to previous copper tubing solutions.

•The 1050 tubes were 60% lighter than copper, reducing the overall weight of the electrical equipment and improving installation efficiency.

•The tubes’ excellent formability allowed them to be easily bent and shaped into complex configurations, adapting perfectly to the internal structure of the electrical equipment.

Conclusion: 1050-H14 aluminum tubes addressed the client’s dual challenges of high electrical conductivity and corrosion resistance, making them a superior material for electrical equipment conductors.

Technical Specifications

Application Areas

1.Electrical and electronic sector

2.Heat exchange equipment sector

3.Food and beverage packaging sector

4.Construction and decoration sector

5.Medical equipment sector

6.Other sectors: Also widely used in fields such as daily necessities, automotive accessories, and aerospace auxiliary components.

Quality Control

•Raw Material Inspection: Conduct strict inspections on high-purity aluminum ingots and other raw materials, including component analysis, purity detection, and surface quality inspection, to ensure that only qualified raw materials enter the production process.

•Production Process Supervision: Implement full-process monitoring of smelting, extrusion, drawing, annealing, and other production links. Key process parameters are real-time tracked and recorded to avoid quality defects caused by process deviations.

•Finished Product Testing: Each batch of finished tubes undergoes comprehensive testing, including dimensional accuracy measurement, mechanical performance testing (tensile strength, yield strength, elongation), electrical conductivity testing, corrosion resistance testing, and surface quality inspection. Only products that pass all tests are allowed to leave the factory.

1.Professional Focus: With years of dedicated research and production experience in 1 series aluminum alloy products, we have an in-depth understanding of the performance requirements and application scenarios of the series, capable of providing professional product solutions.

2.Strong Supply Capacity: Equipped with advanced production lines (including smelting, extrusion, and precision processing lines) and a standing inventory of 2,500 tons, we can efficiently meet large-batch and urgent order requirements.

3.Cost Advantage: As a source manufacturer, we integrate raw material procurement, production, and sales, reducing intermediate links. With obvious raw material and production cost advantages, we offer customers high-cost-performance products.

4.Perfect Quality System: Adhere to international quality management standards, establish a complete quality control system from raw materials to finished products, and obtain authoritative certifications such as ISO9001. Product quality is fully guaranteed.

5.Professional Technical Support: Have a professional technical team that can provide technical consultation, product customization, and after-sales technical support for customers, solving problems encountered in product selection and use.

Packaging and Shipping

•Inner packaging: Each tube is wrapped with moisture-proof and dust-proof film to prevent oxidation and surface contamination during transportation and storage.

•Outer packaging: Use sturdy cartons or wooden pallets for fixing and packaging, which can effectively prevent deformation and damage of the tubes during long-distance transportation and ocean shipping.

•Custom packaging: Support customized packaging solutions according to customer requirements (such as special packaging materials, packaging specifications, etc.) to ensure the safety of products during transportation.

FAQ

1.Q: Do you provide samples? How to apply for samples?

A: We provide free samples (customers only need to bear the shipping cost). You can contact our sales team via email or phone, provide your company information, detailed product requirements (such as outer diameter, wall thickness, surface treatment, etc.), and we will arrange sample delivery promptly.

2.Q: What payment methods are supported?

A: We support international common payment methods such as T/T and L/C. Specific payment terms can be negotiated flexibly according to the order quantity, order amount, and long-term cooperation mode.

3.Q: How to ensure the product quality during transportation?

A: We adopt professional packaging suitable for long-distance and ocean transportation to enhance the protection of products. At the same time, we cooperate with well-known international logistics companies with rich experience in transporting metal products to ensure the smooth transportation of goods. In addition, we can purchase transportation insurance for customers according to their needs to fully reduce the risk of product damage during transportation.

4.Q: Are you a manufacturer or a trader?

A: We are a group company integrating production, warehousing, and sales, consisting of two trading companies, two warehouses, and one factory. We have two advanced production lines dedicated to the production of aluminum alloy tubes and maintain a standing inventory of 2,500 tons. Shanghai Perfect Industrial Co., Ltd. is mainly responsible for overseas sales business. We are also authorized distributors of several state-owned factories in China, ensuring sufficient supply capacity and product quality stability.

Sample/Testing Support and Warranty and Return Policy

•Provide free standard samples, sample size: 100mm in length (standard size). For customized sample sizes or special requirements, a certain fee will be charged, which can be deducted from the formal order payment later.

•Sample delivery time: 3-5 working days after confirming the sample requirements and relevant details with the customer.